Resin bound patch repair
Understanding Patch Repairs for Resin Bound Stone
When undertaking a patch repair on a resin bound stone surface, it’s important to recognize that the blending process between new and existing resin takes time. Achieving a seamless match involves a few key factors and may vary depending on the type of resin used.
The Blending Process
Timeframe for Color Integration
Generally, after a patch repair, the new resin bound stone does not immediately blend with the old. The time required for proper color integration depends on several factors:
- Resin Type:
When standard resin is used, the blending process can take longer compared to UV stable resin. - Environmental Exposure:
Wear and weathering may be necessary for the new resin to develop the correct shade and achieve a natural look.
Depending on the type of resin, it could take anywhere from one day to one month for the new colors to blend properly with the existing surface. Patience is key during this period, as the visual integration improves over time.
Structural Integrity Remains Intact
Despite the extended period required for color blending, it is crucial to understand that the structural integrity of the repaired surface is maintained throughout the process. Even if the color match is not perfect immediately, the repair has effectively reinforced the surface, ensuring long-term durability and safety.
Case Study: Manhole Cover Replacement
In one particular instance, our team was called to replace a manhole cover as part of a patch repair project. This repair not only involved addressing the damaged area but also ensuring that the new resin seamlessly integrated with the existing surface. Here’s how we approached the project:
Assessment and Preparation
- Initial Inspection:
We began by thoroughly assessing the area around the manhole cover to determine the extent of wear and damage. - Surface Preparation:
The damaged section was carefully removed, and the area was prepped to ensure a clean and even surface for the new resin application.
Repair and Integration
- Application of New Resin:
The new resin was applied to fill in the gap and restore the integrity of the surface. Special attention was paid to ensure proper adhesion and a strong bond with the surrounding material. - Manhole Cover Replacement:
After the resin patch was applied, a new manhole cover was installed. This ensured that the repair was not only structurally sound but also aesthetically integrated with the rest of the driveway.
Post-Repair Process
- Monitoring the Blending:
The client was informed that the new resin would take time to blend with the older sections. We explained that while the surface might look slightly mismatched at first, continued exposure and normal wear would eventually bring the colors into harmony. - Ongoing Maintenance:
Regular maintenance was recommended to help speed up the integration process and ensure the longevity of the repair.
Conclusion
Patch repairing with resin bound stone is a practical solution for restoring damaged surfaces while maintaining structural integrity. Although the blending of new and old resin may take anywhere from one day to one month—especially when using standard resin—the repaired area remains safe and durable. In our recent manhole cover replacement project, we demonstrated that even when repairs are visible initially, they seamlessly integrate over time, resulting in a robust and long-lasting solution.
Crack & Patch Repairs
from £200 (VAT excluded)
If a resin bound surface sustains damage, small areas can be effectively repaired. The process involves chiseling out the damaged section, then mixing the same aggregate blend with resin and carefully installing it in the affected area. Special attention must be given to the repair’s edges to ensure a durable and seamless integration with the surrounding surface.
